The sides were in pretty rough shape and removing the old varnish was taking a lot more effort than I would have expected from 16 year old varnish left outside. The varnish was thin and failed in a couple of spots but seemed overly thick and hard as a rock in others. The grain of the wood was really raised as if the wood wasn't properly prepped before covering it up with coat after coat of varnish . It also seemed that someone had just painted the sides with epoxy in places and when one of the previous owners came over to drop off the boom, he said just that. He had covered the sides with epoxy. He said he did this because he planned on just painting the sides and not finishing them bright because they seemed so far gone and because more bright-work means more work in upkeep.
I thought it would be a crime to paint over it and if there was a chance that the wood was still good under there, the reward would be worth it in the end (even considering that bright work would mean more work).
I was able to strip the epoxy and varnish off in a few hours with some really nasty chemical stripper. I had tried some more environmentally friendly stuff but it wasn't even making a dent. It took about three sessions of application and scraping.
After sanding for a few more hours the wood look almost new. I need to replace a few bungs but basically it cleaned really up nice. If I ever decide on how to fix that gap in the boards the sides will get a fresh coat (or 10) of varnish and will look great.
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